FH/FZ5 Vision Controller
Faster machine operation, cameras for every application
This line-up integrates the benefits of a Smart Camera and a powerful Vision System in a single platform. The unique image clarity achieved by using an intelligent camera enables simple setup, fast installation and enhanced optical performance.
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Vision System FH series
The FH-series Vision System provides higher speed and precision for Machine cycle time and is loaded with all of the performance required to move Machines quickly and at high precision into a compact Controller for embedding into Machine. And even though the Camera/communications interfaces, image processing algorithms, and other features of this complete image processing system are built into one housing, the flexibility of a PC-based image processing system is also provided to help increase eciency in the frequent reuse of Machine designs and in design changes.
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Vision System FH series
The FH-series Vision System provides higher speed and precision for Machine cycle time and is loaded with all of the performance required to move Machines quickly and at high precision into a compact Controller for embedding into Machine. And even though the Camera/communications interfaces, image processing algorithms, and other features of this complete image processing system are built into one housing, the flexibility of a PC-based image processing system is also provided to help increase eciency in the frequent reuse of Machine designs and in design changes.A better option for inspections requiring high sensitivity
Skilled inspectors are hard to come by these days, and labor costs have risen sharply. Manufacturers are now facing intense pressure to automate processes that rely on the senses of experienced human workers. When it comes to visual inspection, it's important to reliably identify subtle defects even on flexible lines producing a wide range of items.
To solve these challenges, we’ve developed new defect detection AI that reproduces the techniques of skilled inspectors. This AI is now part of the FH Vision System.
FH-series Vision System Datablad
New FH Vision System with industry’s first AI defect detection
The image processing system identifies subtle defects with human-like sensitivity to achieve higher defect detection rates.
Features
New AI vision tools complete the already wide range of vision tools
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1 AI captures defects with human-like sensitivity
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2 AI identifies good products as well as experienced inspectors
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3 No special environment is required
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4 Automatic detection of various defects without definition and learning
Parallel processing for different inspections
Multi-Line Random-Trigger inspects at up to four different timings. A single controller can perform inspections at different points at different timings. Controllers installed for each process can be integrated into one, reducing initial costs and saving space.
Packaging process of pharmaceuticals
A single controller that can control each line saves initial costs and space. You can connect up to 4 cameras per controller.
Innovative Illumination Technology
- MDMC Light – Flexibility and precision combined in one Illumination unit
- The MDMC light allows you to freely change the color and direction pattern in milliseconds
- No hardware exchange necessary during product changeovers
- Enhance the inspection feature you are looking for – easy, quick and reliable
- Combine hundreds of illuminators in just one unit
- Real Color Processing (16 million colors)*
Wide accepted communication protocols – now also ProfiNet
Taking advantage of the Omron’s Sysmac platform the integration of a vision system into your machine has never been easier. Whether we assist you in carrying out a single inspection, or to control a complete production line - at every step our focus lies on a clear and understandable architecture making your life easier and improving your productivity.
Sysmac Studio is a unique environment that integrates logic, motion and drives, robotics, safety, visualization, and information technologies in a single project, thus reducing the learning curve and the intra-operative software costs.
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1 DesignReusable code reduces development time.
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2 VerificationSimulation and tracing can be performed based on information obtained from the vision system.
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3 ImplementationAdvanced machine control can be easily achieved.
EtherCAT® for high-speed data transfer to control various devices
- The communication cycle is reduced to 1/32
- The time from trigger input to producing measurement results is shortened by approximately 6ms.
Applications
Automotive
- Assembly lines
- Quality control inspection lines
- Cosmetic inspection
- High accuracy measuring applications
Food and Commodities
- Quality inspection
- Liquid / Powder filling lines
- Primary secondary packaging
- Pick and place
Traceability purposes
- Print and label inspection
- Track and trace applications
Is your production line ready for inspection?
Quality inspections are a critical requirement for all manufacturing and packaging lines. Being able to identify defective products before they are shipped to customers can bring significant savings in both time and money. It prevents costly product recalls, wasted production and potentially expensive legal costs.
For perishable products – from food to pharmaceuticals – quality inspection of the packaging is also vital. An unreadable barcode or a wrong expiry date could lead to perfectly good products being discarded. And increasingly strict legislation is making clear marking a top priority for all types of products.
Videos
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Omron's FH vision system helps improve efficiency and quality in production lines
Automated sensory inspection has been a challenge for automation for years Automation inspections are introduced to find scratches and dents on products, but these may overlook unexpected defects or recognize light stains as defects and over detect defective products. Over detection leads to secondary human inspections as well as overlooked products escape to post-processes decreasing yields. The introduction to automated sensory inspections takes time, resources, and expertise. Omron solves these issues through its vision sensors using Artificial Intelligence (AI) technologies. The FH Vision System Series reproduces human sensibility and experience with AI technology. The FH Vision System Series has an inspection algorithm using AI or AI Fine Matching installed. AI Fine Matching detects only the features not found on good products as defects. Training with images of various good products builds an AI model that helps automate inspection processes. The more the various good images you provide, the better the inspection accuracy. In this way, the AI model learns about variation in the shape and color of good products. An AI model misses no tiny scratch or dent. The AI Fine Matching enables streamlining the inspection flow and reduces the number of inspections preventing overdetection and wasteful secondary inspections. AI Fine Matching improves yields by preventing the overlook of defective products that escape to post-processes. Learn more about FH Vision System Series:
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Omron's FH vision system helps improve efficiency and quality in production lines
Automated sensory inspection has been a challenge for automation for years Automation inspections are introduced to find scratches and dents on products, but these may overlook unexpected defects or recognize light stains as defects and over detect defective products. Over detection leads to secondary human inspections as well as overlooked products escape to post-processes decreasing yields. The introduction to automated sensory inspections takes time, resources, and expertise. Omron solves these issues through its vision sensors using Artificial Intelligence (AI) technologies. The FH Vision System Series reproduces human sensibility and experience with AI technology. The FH Vision System Series has an inspection algorithm using AI or AI Fine Matching installed. AI Fine Matching detects only the features not found on good products as defects. Training with images of various good products builds an AI model that helps automate inspection processes. The more the various good images you provide, the better the inspection accuracy. In this way, the AI model learns about variation in the shape and color of good products. An AI model misses no tiny scratch or dent. The AI Fine Matching enables streamlining the inspection flow and reduces the number of inspections preventing overdetection and wasteful secondary inspections. AI Fine Matching improves yields by preventing the overlook of defective products that escape to post-processes. Learn more about FH Vision System Series:
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Cap Inspection | FH-series Vision System
Automated sensory inspection has been extremely difficult to automate for a long time. An automated inspection system may over detect by flagging good products as defective under strict criteria to prevent defective products from being marketed. The implementation of automated inspection requires adjustment for different bottles and caps. Because the transfer of setup and adjustment knowledge to other inspection lines hinders the adoption of automated inspection, many manufacturers give up on the idea. OMRON solves these issues by combining its powerful vision sensors with artificial intelligence. OMRON offers the best combination of camera and controller for your inspection systems in terms of precision, speed and cost. The FH-series vision system reproduces human sensibility and experience with AI technology. Learn more about FH-series Vision System here: Learn more about FH Smart Cameras here:
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Cap Inspection | FH-series Vision System
Automated sensory inspection has been extremely difficult to automate for a long time. An automated inspection system may over detect by flagging good products as defective under strict criteria to prevent defective products from being marketed. The implementation of automated inspection requires adjustment for different bottles and caps. Because the transfer of setup and adjustment knowledge to other inspection lines hinders the adoption of automated inspection, many manufacturers give up on the idea. OMRON solves these issues by combining its powerful vision sensors with artificial intelligence. OMRON offers the best combination of camera and controller for your inspection systems in terms of precision, speed and cost. The FH-series vision system reproduces human sensibility and experience with AI technology. Learn more about FH-series Vision System here: Learn more about FH Smart Cameras here:
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AI Fine Matching | FH-series Vision System
Automated sensory inspection has been extremely difficult to automate for a long time. Do you have any concern about missing defects or overdetecting them in your visual inspection process? An automated inspection system designed to find scratches and dents on products may overlook other types of defects that are unexpected. Because the implementation of automated inspection can be time-consuming and typically requires specialized knowledge, many manufacturers give up on the idea. OMRON solves these issues by combining its powerful vision sensors with artificial intelligence. The FH-series vision system reproduces human sensibility and experience with AI technology. By training upon images of various good products, the system builds an AI model. The FH-series suggests training images and assists with the construction of a workable AI model in the shortest period of time. OMRON offers the best combination of camera and controller for your inspection systems in terms of precision, speed and cost. Learn more about FH-series Vision System here: Learn more about FH Smart Cameras here:
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AI Fine Matching | FH-series Vision System
Automated sensory inspection has been extremely difficult to automate for a long time. Do you have any concern about missing defects or overdetecting them in your visual inspection process? An automated inspection system designed to find scratches and dents on products may overlook other types of defects that are unexpected. Because the implementation of automated inspection can be time-consuming and typically requires specialized knowledge, many manufacturers give up on the idea. OMRON solves these issues by combining its powerful vision sensors with artificial intelligence. The FH-series vision system reproduces human sensibility and experience with AI technology. By training upon images of various good products, the system builds an AI model. The FH-series suggests training images and assists with the construction of a workable AI model in the shortest period of time. OMRON offers the best combination of camera and controller for your inspection systems in terms of precision, speed and cost. Learn more about FH-series Vision System here: Learn more about FH Smart Cameras here:
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2D Robot Vision System| FH-series Vision System
Manufacturers increasingly need automation and labour-saving solutions to prevent infection and overcome the labour shortage. Are you considering automating transfer and assembly with robot vision systems at your manufacturing site? OMRON offers the perfect solution for you, the FH-series Vision System. The FH Series can be easily connected to various robots. Automated transfer and assembly and advanced inspection can be performed simultaneously. OMRON offers a 2D robot vision system solution. A vision system program and robot program need to be prepared to connect a vision system to a robot. OMRON provides these programs for easy implementation. Programs for pick, grip correction, place and combined applications are available. The FH Series can be mounted on a robot hand or arm. The FH-series Vision System enables automated transfer and assembly and advanced inspection at the same time. OMRON offers the best combination of camera and controller for your inspection systems in terms of precision, speed and cost. Learn more about FH-series Vision System here: Learn more about FH Smart Cameras here:
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2D Robot Vision System| FH-series Vision System
Manufacturers increasingly need automation and labour-saving solutions to prevent infection and overcome the labour shortage. Are you considering automating transfer and assembly with robot vision systems at your manufacturing site? OMRON offers the perfect solution for you, the FH-series Vision System. The FH Series can be easily connected to various robots. Automated transfer and assembly and advanced inspection can be performed simultaneously. OMRON offers a 2D robot vision system solution. A vision system program and robot program need to be prepared to connect a vision system to a robot. OMRON provides these programs for easy implementation. Programs for pick, grip correction, place and combined applications are available. The FH Series can be mounted on a robot hand or arm. The FH-series Vision System enables automated transfer and assembly and advanced inspection at the same time. OMRON offers the best combination of camera and controller for your inspection systems in terms of precision, speed and cost. Learn more about FH-series Vision System here: Learn more about FH Smart Cameras here:
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Connector Inspection Function | FH-series Vision System and Cameras
The OMRON Connector Inspection Function in the FH-series integrates settings required for pin position detection and allows users to perform complicated dimensional inspections like coplanarity inspection just by selecting inspection items. A search model can be shared between different types of connectors, reducing configuration time when new types are added. Just change the number if inspection areas for connectors with different numbers of pins to complete adjustment. OMRON offers the best combination of camera and controller for your inspection systems in terms of precision, speed and cost. Learn more about FH-series Vision System here: Learn more about FH Smart Cameras here:
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Connector Inspection Function | FH-series Vision System and Cameras
The OMRON Connector Inspection Function in the FH-series integrates settings required for pin position detection and allows users to perform complicated dimensional inspections like coplanarity inspection just by selecting inspection items. A search model can be shared between different types of connectors, reducing configuration time when new types are added. Just change the number if inspection areas for connectors with different numbers of pins to complete adjustment. OMRON offers the best combination of camera and controller for your inspection systems in terms of precision, speed and cost. Learn more about FH-series Vision System here: Learn more about FH Smart Cameras here:
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AI Filter | FH-series Vision System
OMRON is using artificial intelligence to reproduce the visual sensitivity and experience of human inspectors. The AI filter detects scratches with human-like sensitivity. Using an AI filter equipped with defect extraction technology, only the points that are estimated to be scratches with be automatically extracted. The AI algorithms extract the scratch itself, rather than the definition based on colour and brightness. This makes defect detection much more stable flaw. The AI filter eliminates missed defects and AI Fine Matching avoids overdetection almost entirely. No special environment construction or expertise required. OMRON offers the best combination of camera and controller for your inspection systems in terms of precision, speed and cost. The FH-series vision system reproduces human sensibility and experience with AI technology. Learn more about FH-series Vision System here: Learn more about FH Smart Cameras here:
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AI Filter | FH-series Vision System
OMRON is using artificial intelligence to reproduce the visual sensitivity and experience of human inspectors. The AI filter detects scratches with human-like sensitivity. Using an AI filter equipped with defect extraction technology, only the points that are estimated to be scratches with be automatically extracted. The AI algorithms extract the scratch itself, rather than the definition based on colour and brightness. This makes defect detection much more stable flaw. The AI filter eliminates missed defects and AI Fine Matching avoids overdetection almost entirely. No special environment construction or expertise required. OMRON offers the best combination of camera and controller for your inspection systems in terms of precision, speed and cost. The FH-series vision system reproduces human sensibility and experience with AI technology. Learn more about FH-series Vision System here: Learn more about FH Smart Cameras here:Specifications & ordering info
| Produkt | Performance | Processor family | Memory | AI Scratch detection filter | AI FineMatching | Number of cameras | Integrated monitor | Communication port(s) | Output type | Description |
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| High | Intel® Celeron® | 8 GB RAM (non ECC) | No | Yes | 2 | No | EtherCAT Slave, EtherNet/IP, Ethernet TCP/IP, PROFINET Slave, Serial RS-232C, USB | PNP/NPN | FH high-speed / high performance controller 2-core, NPN/PNP, 2 cameras | |
| High | Intel® Celeron® | 8 GB RAM (non ECC) | No | Yes | 4 | No | EtherCAT Slave, EtherNet/IP, Ethernet TCP/IP, PROFINET Slave, Serial RS-232C, USB | PNP/NPN | FH high-speed / high performance controller 2-core, NPN/PNP, 4 cameras | |
| High | Intel® Celeron® | 8 GB RAM (non ECC) | No | Yes | 8 | No | EtherCAT Slave, EtherNet/IP, Ethernet TCP/IP, PROFINET Slave, Serial RS-232C, USB | PNP/NPN | FH high-speed / high performance controller 2-core, NPN/PNP, 8 cameras | |
| Very high | Intel® Core™ i7 | 8 GB RAM (non ECC) | Yes | Yes | 2 | No | EtherCAT Slave, EtherNet/IP, Ethernet TCP/IP, PROFINET Slave, Serial RS-232C, USB | PNP/NPN | FH high-speed / high performance controller 4-core, NPN/PNP, 2 cameras | |
| Very high | Intel® Core™ i7 | 8 GB RAM (non ECC) | Yes | Yes | 4 | No | EtherCAT Slave, EtherNet/IP, Ethernet TCP/IP, PROFINET Slave, Serial RS-232C, USB | PNP/NPN | FH high-speed / high performance controller 4-core, NPN/PNP, 4 cameras | |
| Very high | Intel® Core™ i7 | 8 GB RAM (non ECC) | Yes | Yes | 8 | No | EtherCAT Slave, EtherNet/IP, Ethernet TCP/IP, PROFINET Slave, Serial RS-232C, USB | PNP/NPN | FH high-speed / high performance controller 4-core, NPN/PNP, 8 cameras | |
| Very high | Intel® Core™ i7 | 32 GB RAM (non ECC) | Yes | Yes | 2 | No | EtherCAT Slave, EtherNet/IP, Ethernet TCP/IP, PROFINET Slave, Serial RS-232C, USB | PNP/NPN | FH high-speed / high performance / extended storage, controller 4-core, NPN/PNP, 2 cameras | |
| Very high | Intel® Core™ i7 | 32 GB RAM (non ECC) | Yes | Yes | 4 | No | EtherCAT Slave, EtherNet/IP, Ethernet TCP/IP, PROFINET Slave, Serial RS-232C, USB | PNP/NPN | FH high-speed / high performance / extended storage, controller 4-core, NPN/PNP, 4 cameras | |
| Very high | Intel® Core™ i7 | 32 GB RAM (non ECC) | Yes | Yes | 8 | No | EtherCAT Slave, EtherNet/IP, Ethernet TCP/IP, PROFINET Slave, Serial RS-232C, USB | PNP/NPN | FH high-speed / high performance / extended storage, controller 4-core, NPN/PNP, 8 cameras | |
| Lite | Intel® Atom™ | 4 GB RAM (non ECC) | No | No | 2 | No | EtherNet/IP, Ethernet TCP/IP, PROFINET Slave, Serial RS-232C, USB | PNP/NPN | FH-Lite controller, standard grade, box type, 2 camera | |
| Lite | Intel® Atom™ | 4 GB RAM (non ECC) | No | No | 4 | No | EtherNet/IP, Ethernet TCP/IP, PROFINET Slave, Serial RS-232C, USB | PNP/NPN | FH-Lite controller, standard grade, box type, 4 camera | |
| Medium | Intel® Core™ i3 | 4 GB RAM (non ECC) | No | No | 2 | Yes | EtherNet/IP, Ethernet TCP/IP, Serial RS-232C, Serial RS-422, USB | NPN | FZ5 vision controller, high grade, integrated LCD touchscreen, 2 camera, NPN | |
| Medium | Intel® Core™ i3 | 4 GB RAM (non ECC) | No | No | 4 | Yes | EtherNet/IP, Ethernet TCP/IP, Serial RS-232C, Serial RS-422, USB | NPN | FZ5 vision controller, high grade, integrated LCD touchscreen, 4 camera, NPN | |
| Medium | Intel® Core™ i3 | 4 GB RAM (non ECC) | No | No | 2 | Yes | EtherNet/IP, Ethernet TCP/IP, Serial RS-232C, Serial RS-422, USB | PNP | FZ5 vision controller, high grade, integrated LCD touchscreen, 2 camera, PNP | |
| Medium | Intel® Core™ i3 | 4 GB RAM (non ECC) | No | No | 4 | Yes | EtherNet/IP, Ethernet TCP/IP, Serial RS-232C, Serial RS-422, USB | PNP | FZ5 vision controller, high grade, integrated LCD touchscreen, 4 camera, PNP | |
| Medium | Intel® Celeron® | 4 GB RAM (non ECC) | No | No | 2 | Yes | EtherNet/IP, Ethernet TCP/IP, Serial RS-232C, Serial RS-422, USB | NPN | FZ5 vision controller, standard grade, integrated LCD touchscreen, 2 camera, NPN | |
| Medium | Intel® Celeron® | 4 GB RAM (non ECC) | No | No | 4 | Yes | EtherNet/IP, Ethernet TCP/IP, Serial RS-232C, Serial RS-422, USB | NPN | FZ5 vision controller, standard grade, integrated LCD touchscreen, 4 camera, NPN | |
| Medium | Intel® Celeron® | 4 GB RAM (non ECC) | No | No | 2 | Yes | EtherNet/IP, Ethernet TCP/IP, Serial RS-232C, Serial RS-422, USB | PNP | FZ5 vision controller, standard grade, integrated LCD touchscreen, 2 camera, PNP | |
| Medium | Intel® Celeron® | 4 GB RAM (non ECC) | No | No | 4 | Yes | EtherNet/IP, Ethernet TCP/IP, Serial RS-232C, Serial RS-422, USB | PNP | FZ5 vision controller, standard grade, integrated LCD touchscreen, 4 camera, PNP |
We've got a nearly-infinite combination to fit any production scenes.
Interested?
Kontakta mig FH/FZ5 Vision Controller
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If you have a question or would like to ask for a quote, please contact us or send a request.
Kontakta mig FH/FZ5 Vision Controller
Tack för din förfrågan. Vi återkommer inom kort.
Vi har tekniska problem. Din formulär har inte varit framgångsrik. Vi ber om ursäkt och försök igen senare.
DownloadOffert för FH/FZ5 Vision Controller
Fyll i alla obligatoriska fält. Vänligen fyll i alla fält markerade med *. Dina personliga uppgifter behandlas konfidentiellt.
Tack för din offertförfrågan. Vi återkommer med önskad information inom kort.
Vi har tekniska problem. Din formulär har inte varit framgångsrik. Vi ber om ursäkt och försök igen senare.
Download