ZS-HL
The scalable high-precision laser measurement sensor
Smart ZS-HL sensor offers superb dynamic sensing range for all surfaces from black rubber to glass and mirror surfaces by simply scaling it to your needs. The ZS-HL is the enhanced variant of the ZS-L, applicable for longer measurement distances, and offers compatibility with sensor heads and accessories.
- Highest resolution and dynamic sensing range for all surfaces
- Modular and scalable platform concept for up to 9 sensors
- Easy to use, install and maintain for all user levels
- Fast response time of 110 µs
- Multi-tasking capability - Manages up to 4 measurement tools in one controller
Specifications & ordering info
Ordering information
Sensors
ZS-HL-series sensor heads
Resolution1 |
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ZS-HL-series sensor heads (for nozzle gaps) also compatible with ZS-L controller
Resolution2 |
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ZS-L-series sensor heads
Resolution3 |
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ZS-HL-series sensor controllers
Multi-controllers
Data storage units
Accessories (sold separately)
Controller link
Panel mount adapter
Cables for connecting to a Personal Computer
Extension cables for sensor heads
ZS-XC10B1 |
Logging software
Memory card
Safety precautions for using laser equipment
Specifications
Sensor heads
ZS-HL-series sensor heads
Visible semiconductor laser (wavelength: 650 nm, 1 mW max., JIS Clas |
Visible semiconductor laser (wavelength 658 nm, 1 mW max., Class 2) |
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Beam diameter1 |
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Linearity2 |
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Resolution3 |
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Temperature characteristic4 |
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110 µs (high-speed mode), 500 µs (standard mode), 2.2 ms (high-precision mode), 4.4 ms (high-sensitivity mode) |
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Lits near the measurement center, and nearer than the measurement center distance inside the measuring range. |
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Lits near the measurement center, and further than the measurement center distance inside the measuring range. |
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Illumination on received light surface 3,000 lx or less (incandescent light) |
Illumination on received light surface 1,000 lx or less (incandescent light) |
Illumination on received light surface 500 lx or less (incandescent light) |
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Operating: 0 to 50°C, storage: -15 to 60°C (with no icing or condensation) |
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10 to 150 Hz, 0.7 mm double amplitude, 80 min each in X, Y, and Z directions |
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150 m/s² 3 times each in six directions (up/down, left/right, forward/backward) |
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*1 Defined as 1/e² (13.5%) of the center optical intensity in the measurement center distance. The beam diameter is sometimes influenced by the ambient conditions of the workpiece such as leaked light from the main beam.
*2 This is the error on the measured value with respect to an ideal straight line. Linear curve may change according to the workpiece. The following lists the workpieces
*3 This is the “peak-to-peak” displacement conversion value of the displacement output in the measurement center distance when high-resolution mode and the average number in the table are set (For ZS-HLDS60, the maximum resolution at 250 mm is also included). The following lists the workpieces.
*4 Value obtained when the sensor part and object part are fixed with an aluminum jig.
ZS-L-series sensor heads
Visible semiconductor laser (wavelength: 650 nm, 1 mW max., JIS Class 2) |
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Beam diameter6 |
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Linearity7 |
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Resolution8 |
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Temperature characteristic9 |
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Sampling cycle10 |
110 µs (high-speed mode), 500 µs (standard mode), 2.2 ms (high-precision mode), 4.4 ms (high-sensitivity mode) |
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Lights near the measuring center distance, and nearer than the measuring center distance inside the measuring range. Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient. |
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Lights near the measuring center distance, and further than the measuring center distance inside the measuring range. Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient. |
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Illumination on received light surface: 3,000 lx or less (incandescent light) |
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Operating: 0 to 50°C, storage: -15 to 60°C (with no icing or condensation) |
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Laser labels (1 each for JIS/EN, 3 for FDA), ferrite cores (2), insure Locks (2), instruction sheet |
Laser safety labels (1 each for JIS/EN),ferrite cores (2), insure locks (2) |
ZS-L-series sensor heads
Visible semiconductor laser (wavelength: 650 nm, 1 mW max., JIS Class 2) |
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Beam diameter11 |
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Linearity12 |
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Resolution13 |
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Temperature characteristic14 |
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Sampling cycle15 |
110 µs (high-speed mode), 500 µs (standard mode), 2.2 ms (high-precision mode), 4.4 ms (high-sensitivity mode) |
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Lights near the measuring center distance, and nearer than the measuring center distance inside the measuring range. Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient. |
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Lights near the measuring center distance, and further than the measuring center distance inside the measuring range. Flashes when the measurement target is outside of the measuring range or when the received light amount is insufficient. |
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Illumination on received light surface: 3,000 lx or less (incandescent light) |
Illumination on received light surface: 2,000 lx or less (incandescent light) |
Illumination on received light surface: 3,000 lx or less (incandescent light) |
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Operating: 0 to 50°C, storage: -15 to 60°C (with no icing or condensation) |
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Laser labels (1 each for JIS/EN, 3 for FDA), ferrite cores (2), insure Locks (2), instruction sheet |
Sensor controllers
ZS-HL-series sensor controllers
ZS-MDC11/MDC41 multi controllers
Basic specifications are the same as those for the sensor controllers.
The following points, however, are different.
(1) Sensor heads cannot be connected.
(2) A maximum 9 of controllers can be connected. Control link units are required to connect controllers.
(3) Processing functions between controllers: Math functions
Controller link unit
Data storage units
10 controllers max. (ZS-MDC: 1 controller, ZS-HLDC: 9 controllers max.)16 |
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Serial I/O: connector, other: pre-wired (standard cable length: 2 m) |
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3 outputs: HIGH, PASS, and LOW
NPN open-collector, 30 VDC, 50 mA max., |
3 outputs: HIGH, PASS, and LOW
PNP open-collector, 50 mA max., |
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ON: Short-circuited to supply voltage or within 1.5 V of supply voltage |
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Start and stop triggers can be set separately; external triggers, data triggers (self-triggers), and time triggers |
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External banks, alarm outputs, saved data format customization, and clock |
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16 digitsx2 rows, color of characters: green, resolution per character: 5x8 pixel matrix |
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Direction keys (UP, DOWN, LEFT, and RIGHT), SET key, ESC key, MENU key, and function keys (1 to 4) |
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Threshold switch (2 states: High/Low), mode switch (3 states: FUN, TEACH, and RUN) |
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Operating: 0 to 50°C, storage: -15 to 60°C (with no icing or condensation) |
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Ferrite core (1) instruction sheet, tools for data storage unit: CSV file converter for data storage unit, smart analyzer macro edition |
3. This is the peak-to-peak displacement conversion value in the displacement output at the measuring center distance in high-precision mode when the number of samples to average is set to 128 and the measuring mode is set to the high-resolution mode. The standard workpiece is white aluminum ceramics in diffuse reflection mode and glass in the regular reflection mode.
6. Defined as 1/e² (13.5%) of the center optical intensity at the actual measurement center distance (effective value). The beam diameter is sometimes influenced by the ambient conditions of the workpiece, such as leaked light from the main beam.
7. This is the error in the measured value with respect to an ideal straight line. The standard workpiece is white aluminum ceramics in diffuse reflection mode and glass in the regular reflection mode of the ZS-LD20T/40T/50. Linearity may change according to the workpiece.
8. This is the peak-to-peak displacement conversion value in the displacement output at the measuring center distance in high-precision mode when the number of samples to average is set to 128 and the measuring mode is set to the high-resolution mode. The standard workpiece is white aluminum ceramics in diffuse reflection mode and glass in the regular reflection mode.
9. This is the value obtained at the measuring center distance when the Sensor and workpiece are fixed by an aluminum jig.
11. Defined as 1/e² (13.5%) of the center optical intensity at the actual measurement center distance (effective value). The beam diameter is sometimes influenced by the ambient conditions of the workpiece, such as leaked light from the main beam.
12. This is the error in the measured value with respect to an ideal straight line. The standard workpiece is white aluminum ceramics in diffuse reflection mode and glass in the regular reflection mode of the ZS-LD20T/40T/50. Linearity may change according to the workpiece.
13. This is the peak-to-peak displacement conversion value in the displacement output at the measuring center distance in high-precision mode when the number of samples to average is set to 128 and the measuring mode is set to the high-resolution mode. The standard workpiece is white aluminum ceramics in diffuse reflection mode and glass in the regular reflection mode.
*1 Defined as 1/e² (13.5%) of the center optical intensity in the measurement center distance. The beam diameter is sometimes influenced by the ambient conditions of the workpiece such as leaked light from the main beam.
*2 This is the error on the measured value with respect to an ideal straight line. Linear curve may change according to the workpiece. The following lists the workpieces
*3 This is the “peak-to-peak” displacement conversion value of the displacement output in the measurement center distance when high-resolution mode and the average number in the table are set (For ZS-HLDS60, the maximum resolution at 250 mm is also included). The following lists the workpieces.
3. This is the peak-to-peak displacement conversion value in the displacement output at the measuring center distance in high-precision mode when the number of samples to average is set to 128 and the measuring mode is set to the high-resolution mode. The standard workpiece is white aluminum ceramics in diffuse reflection mode and glass in the regular reflection mode.
6. Defined as 1/e² (13.5%) of the center optical intensity at the actual measurement center distance (effective value). The beam diameter is sometimes influenced by the ambient conditions of the workpiece, such as leaked light from the main beam.
7. This is the error in the measured value with respect to an ideal straight line. The standard workpiece is white aluminum ceramics in diffuse reflection mode and glass in the regular reflection mode of the ZS-LD20T/40T/50. Linearity may change according to the workpiece.
8. This is the peak-to-peak displacement conversion value in the displacement output at the measuring center distance in high-precision mode when the number of samples to average is set to 128 and the measuring mode is set to the high-resolution mode. The standard workpiece is white aluminum ceramics in diffuse reflection mode and glass in the regular reflection mode.
9. This is the value obtained at the measuring center distance when the Sensor and workpiece are fixed by an aluminum jig.
11. Defined as 1/e² (13.5%) of the center optical intensity at the actual measurement center distance (effective value). The beam diameter is sometimes influenced by the ambient conditions of the workpiece, such as leaked light from the main beam.
12. This is the error in the measured value with respect to an ideal straight line. The standard workpiece is white aluminum ceramics in diffuse reflection mode and glass in the regular reflection mode of the ZS-LD20T/40T/50. Linearity may change according to the workpiece.
13. This is the peak-to-peak displacement conversion value in the displacement output at the measuring center distance in high-precision mode when the number of samples to average is set to 128 and the measuring mode is set to the high-resolution mode. The standard workpiece is white aluminum ceramics in diffuse reflection mode and glass in the regular reflection mode.
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DownloadFeatures
Distance measurement – Disc surface
On a highly reflective surface, the sensor is verifying the tumbling of a disk by measuring the precise distance.
Glass thickness – Windscreen
The ZS is able to measure the thickness of a transparent object using just one sensor head.
Height measurement – Glue bead
The sensor is precisely measuring the height of a semi-transparent glue bead.
Thickness measurement – Black rubber
Using two sensors and a calculation unit, the ZS measures the thickness of a matt black, rubber-like material.
Flatness inspection – Piston
Multiple sensors verify the flatness of a machined, reflective surface.