Modern mattress and foam manufacturing demands exceptional precision, speed, and reliability. Manufacturers require machinery that can deliver consistent quality across high-volume production runs whilst maintaining the flexibility to accommodate varying product specifications and production scales. Elektroteks has addressed these challenges by implementing OMRON's comprehensive automation ecosystem throughout its machinery range. The solution centres on a single automation controller that centrally integrates logic control, motion control, safety functions, and communication infrastructure on the Sysmac platform.
Key Benefits
Centralised automation control through OMRON’s Sysmac platform
Enhanced production speed with 40-50% improvements in specific applications
Superior precision and repeatability through synchronised EtherCAT communication
Faster assembly, fault diagnosis, and maintenance processes
Reduced equipment wear and maintenance costs through Anti-sway technology
Real-time operational data visibility via OPC UA integration
Modular and flexible machine architecture for customer-specific requirements
At a Glance
Elektroteks, the world's largest mattress machinery manufacturer, has implemented OMRON's Sysmac Integrated Automation platform across its comprehensive range of production equipment. Operating from five locations with a presence in over 120 countries, Elektroteks supplies quilting, border, and edge-stitching machines, complete automated mattress production lines, and advanced foam cutting and storage solutions. By integrating OMRON's intelligent automation controllers, servo drives, inverters, and Anti-sway technology, Elektroteks delivers scalable solutions from individual machines to fully automated factory installations, establishing itself as the technology partner of choice for hundreds of manufacturers globally.
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By working with OMRON, we are moving away from systems that simply record or display data towards decision-making mechanisms that make production smarter, safer, and more sustainable.
