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Today's challenge: Material variations

Products can spoil before the expiry date when the package is not correctly airtight closed. A major issue that threatens the health of consumers and consequently the image of your company brand. The culprits often are inconsistent quality of materials or inaccurate sealing temperature measurements and control.
 
Handling such issues is particularly challenging when manufacturers move to greener materials or choose thinner films to reduce the virgin plastic used. OMRON's research shows that when eco/bio/recyclable film is used the required accuracy for temperature control changes from around 5°C to around 2°C.

Our Solution: Patented, intelligent, and precise technology

We realize Perfect Sealing by using artificial intelligence in our temperature measurement and control solutions. Our sensors can be placed very close to the sealing jaw for more accurate temperature sensing and control. Disturbances in measurements are compensated making use of our patented Automatic Filter Adjustment technology.

Function Blocks from our Packaging Library ensure correct and tight in- and outfeed of the film, avoiding imperfections as buckles, wrinkles, and cracks. The result is a tight seal right from the very first pack. A seal that perfectly conserves contents and produces no rejects or scrap. Real time seal temperature control that aims for zero defects and zero waste!

Benefits of our Perfect Sealing solutions:

  • Easier adaptability for greener materials thanks to powerful AI algorithms

  • Consistent seal quality in frequent changeovers of different materials

  • Less waste of packaging and products

  • Higher accuracy in temperature control with patented noise reduction

See Our Solution in Action

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